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Topic:
In-Ceiling Speakers - Large Hole Saw/Cut out tool - What are you using?
This thread has 29 replies. Displaying posts 16 through 30.
Post 16 made on Wednesday September 14, 2011 at 01:07
LiveWire
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www.livewiresi.com
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Pro AV-Broadcast-Commercial AV
Post 17 made on Wednesday September 14, 2011 at 02:30
kstrange
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On September 14, 2011 at 01:07, LiveWire said...

The Stallone Cobra Hole Saw?

If it works anything like his acting, it won't cut mustard, let alone sheetrock!
Post 18 made on Wednesday September 14, 2011 at 11:44
Mr. Stanley
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On September 12, 2011 at 07:50, oex said...
Rotozip with the circle cutter. The LSD hole saw is a real pain

I tend to agree here. The LSD saw can give you problems if you are not totally perpendicular to the surface... It'll crab walk & F- up the drywall. It takes a little practice... Plus if you DO get one, order a half dozen spare blades as they can break pretty easily.

Rotozips on the other hand create so much dust - maybe there is a vac attachement these days?
"If it keeps up, man will atrophy all his limbs but the push-button finger."
Frank Lloyd Wright
OP | Post 19 made on Wednesday September 28, 2011 at 01:14
39 Cent Stamp
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Finally decided to go with a router. Worked really well. [Link: wiremunky.com]

About half the speakers had a 4" hole like this one that made it easy to find my center.


My template mounted.


Hole cut with a single pass of the router.


Template removed.


Sonance speaker installed.


Magnetic grille installed.
Avid Stamp Collector - I really love 39 Cent Stamps
Post 20 made on Wednesday September 28, 2011 at 01:58
eastonaltreee
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Mac, its a bummer that you couldn't get that centered on the boards. :)
OP | Post 21 made on Wednesday September 28, 2011 at 02:04
39 Cent Stamp
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On September 28, 2011 at 01:58, eastonaltreee said...
Mac, its a bummer that you couldn't get that centered on the boards. :)

Blame the electrician. Fans and lights are all mounted right against the joist... as usual. They have nice perfect lines to center everything on all the way down. There is like 200' of porches/decks. 14 fans and about 40 light fixtures and not a single one is lined up with the line in the boards.

With drywall i get it. They are too lazy so they just bang the box in place and let the sheet rock guy go to town. But outside they have romex buried, 1"+ wood to mount their fixtures and fans so they could have put them anywhere.
Avid Stamp Collector - I really love 39 Cent Stamps
Post 22 made on Wednesday September 28, 2011 at 07:22
cpchillin
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Mac I hate when sparky just nails to a joist. In new constructionI've shown GC's and homeowners how that can be a problem and they has sparky fix that. A router was the best way to do it in your situation.
Who says you can't put 61" plasmas up on cantilever mounts using toggle bolts? <---Thanks Ernie ;)
Post 23 made on Wednesday September 28, 2011 at 16:04
Ernie Gilman
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On September 28, 2011 at 02:04, 39 Cent Stamp said...
But outside they have romex buried, 1"+ wood to mount their fixtures and fans so they could have put them anywhere.

They could mount them anywhere, so they did! They put them where they would save themselves thirty seconds per each. Strong General Contracting is required to avoid this.

On September 28, 2011 at 07:22, cpchillin said...
Mac I hate when sparky just nails to a joist. In new constructionI've shown GC's and homeowners how that can be a problem and they has sparky fix that.

Jeez, yes! I've never been lucky enough to be there in time to stop that. All I can do is tell the client that I can't put the speaker where I wanted it, OR I have to leave a hole where the box was, AND either way I have to do surgery to cut the metal box away and do as little damage to the ceiling as possible.

A router was the best way to do it in your situation.

Absolutely. That was masterful.

As for centering on the wood, that might have been more difficult than it seems. The lighting, etc was put up in relation to the joists, then the wood was put up in relation to the edge of the space. Again, here's where a strong general contractor could create the correct answer. He'd specify where the wood would start, requesting a ripped piece at the starting edge if necessary, then he'd tell the electrician EXACTLY how far off that edge to put his boxes. Metal supports (not to mention 2x4s) are available to make exact box placement possible.

I've always wondered why T-bar installers always center the tiles instead of just starting at one edge or corner, then cutting the other edge short as needed. However, the very fact that they do this day in and day out means that an installation such as the wood at your job can be placed exactly where it has to be.
A good answer is easier with a clear question giving the make and model of everything.
"The biggest problem in communication is the illusion that it has taken place." -- G. “Bernie” Shaw
Post 24 made on Thursday September 29, 2011 at 15:58
Mr. Stanley
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On September 28, 2011 at 01:58, eastonaltreee said...
Mac, its a bummer that you couldn't get that centered on the boards. :)

Ha ha details details details... Looks good though - a lot of work to install speakers in toungue and groove.


If you'd tried using something like the Labor Saving Device hole cutter, you'd run the risk of messing up with that type of surface (imho)...
"If it keeps up, man will atrophy all his limbs but the push-button finger."
Frank Lloyd Wright
OP | Post 25 made on Thursday September 29, 2011 at 16:07
39 Cent Stamp
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On September 29, 2011 at 15:58, Mr. Stanley said...
Ha ha details details details... Looks good though - a lot of work to install speakers in toungue and groove.

If you'd tried using something like the Labor Saving Device hole cutter, you'd run the risk of messing up with that type of surface (imho)...

The tongue and groove was a piece of cake with the router. My template sandwiched it together with the plywood backing. Would have been nice if the lighting and fans were centered on the wood so i could center my speaker.

My main fear with the LSD product or the other one like it is that the bits/tipsblades would keep breaking in the wood. If i had a pair of speakers to put in i might have gambled but i had a lot to put in. I had the perfect size hole saw but again my fear was that it would get dull quick and possibly burn up my battery drill or break my wrist if it got wedged while cutting.

The router was ridiculously messy, saw dust everywhere and allover me and i had to spent 5-10 minutes prepping each area but cutting was under 30 seconds for every speaker with no mistakes.
Avid Stamp Collector - I really love 39 Cent Stamps
OP | Post 26 made on Thursday September 29, 2011 at 16:08
39 Cent Stamp
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doube post
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Post 27 made on Thursday September 29, 2011 at 18:25
Mr. Stanley
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On September 29, 2011 at 16:07, 39 Cent Stamp said...
The tongue and groove was a piece of cake with the router. My template sandwiched it together with the plywood backing. Would have been nice if the lighting and fans were centered on the wood so i could center my speaker.

My main fear with the LSD product or the other one like it is that the bits/tipsblades would keep breaking in the wood.

...And they would most likely.


If i had a pair of speakers to put in i might have gambled but i had a lot to put in. I had the perfect size hole saw but again my fear was that it would get dull quick and possibly burn up my battery drill or break my wrist if it got wedged while cutting.


Yep.




The router was ridiculously messy, saw dust everywhere and allover me and i had to spent 5-10 minutes prepping each area but cutting was under 30 seconds for every speaker with no mistakes.

Ha ha I did a retro job on a house and had to cut in numerous ceiling speakers with a roto zip, and all of the floors were dark wood & the dining room had a bunch of black laquer furniture... I covered everything and dusted what I could... looked good when I left. Got home and the customer had just got home & was yelling: "WTF did it snow in here or something?"... The remianing dust in the air had settled, after I had left the house and was happily driving home.

This was back in my trunk slamming days
"If it keeps up, man will atrophy all his limbs but the push-button finger."
Frank Lloyd Wright
Post 28 made on Thursday September 29, 2011 at 18:28
audioslayve
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I love LSD...






The hole cutter ;)
It does take some feel and body strength

Nice router job there buddy guy
The optimist claims the glass is half full; the pessimist claims it is half empty. An engineer observes that the glass is twice as big as it needs to be.

Ps, you can't fix stupid
Post 29 made on Thursday September 29, 2011 at 19:50
Audiophiliac
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I only use my sheetrock saw for sheetrock. We tend to hide all our speaker wiring and cut them in after paint. I have learned how to align, mark out the template, cut, and install ceiling speakers without touching the ceiling outside the speaker cutout. It takes mad skills to do this! :) Not bragging...I have just learned the hard way that when you touch a level 4-5 matte finish with ANYTHING, you will leave evidence behind.

For wood, I normally mark out my template (usually it is the square of cardboard with the circle cutout in the middle), tape it on the ceiling, and use it as a guide for the rotozip. Yes it is messy.....but normally it is before final cleaning and before carpet/flooring is installed...or it is outside.

I have thought many times about buying the LSD tool.....but I still have not been able to justify it. I think the router idea is pretty good....other than the mess.
"When I eat, it is the food that is scared." - Ron Swanson
Post 30 made on Monday October 3, 2011 at 00:54
Richie Rich
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I have used the LSD tool for years.

Like others have said, make sure it is tight and that you are using the proper counterweight for the size hole you are cutting

Putting a fresh layer of blue tape on the rubber gasket keeps the ceiling marks to a minimum. (DO NOT USE HARBOR FREIGHT BLUE TAPE, unless you want a permanent blue hexagon around the speaker that you just cut in.

When I am unsure about what lies beneath the speaker hole I am about to cut, I hold a small bag up to the ceiling and cut out a small square off center of the hole I am about to cut. Take my wet noodle retriever (another LSD tool) and bend it to the diameter of the speaker. Stick it in the hole and make a quick pass around to make sure there are no hidden surprises.

Chuck the LSD cutter in your drill, make a backwards pass under light pressure to score the outer paper on the drywall, set drill to forward, spin it up and ease the cutter in. Once it brakes through, keep the cutter up against the ceiling for a couple of seconds to let the dust in the cup settle down. I then walk the whole mess outside, dump the cut out in a box (empty speaker box usually). Smack the cutter against the inside of the box to clean it out, put new tape on it and on to the next one.

The LSD cutter will do plaster ceilings in a pinch, but you need a pretty powerful cordless (or corded) drill and you better have spare blades because you will only get a couple of holes per blade. Have had to do this in a couple of landmark style houses where clearing out all the furniture and tarping the entire room was simply not practical.
I am a trained professional..... Do not attempt this stunt at home.
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