Well.... I got an RMA to mail it back and swap it for another. Bummer for the client who will be without his router for a week and a half but better then no resolution. Luxul also reached out about this thread. Hopefully a new router corrects this issue. I sent what I could capture via the logs etc but the logs themselves would save blank most of the time. Another bug I guess. I just kept losing hardwired and wireless yet over the wan I could still vpn. Odd.

So ultimately no clue other then some glitch when I went to new firmware.